For quite some time, a lot of manufacturing companies have bought their raw materials in liquid form. This is usually the case since it is much easier to handle liquid materials. However, there are a lot of benefits of sourcing raw materials which are in powder form when compared to liquid raw materials. One advantage is that one is able to save a lot on shipping costs. This is what High efficiency powder induction entails.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also enter circuit boards of various machines, causing equipment failure. The workplace is rendered very dirty when the dust settles on various surfaces. The dust that spreads in the place of work increases the risk of explosion if the material is explosive in nature. One should also be prepared to experience a buildup of agglomerates and lumps within the interior walls of mixing equipment. In the end, the product is wasted a lot.
The lumps can impede the mixing process a lot when they finally grow to large sizes. It costs extra money and resources to remove the lumps through shearing. This can drive the production cost even higher. Another effect that is concerned with mixing powders is that knives and other tools used to open bags of powders may fall in the mixing equipment, leading to equipment damage and product contamination.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also enter circuit boards of various machines, causing equipment failure. The workplace is rendered very dirty when the dust settles on various surfaces. The dust that spreads in the place of work increases the risk of explosion if the material is explosive in nature. One should also be prepared to experience a buildup of agglomerates and lumps within the interior walls of mixing equipment. In the end, the product is wasted a lot.
The lumps can impede the mixing process a lot when they finally grow to large sizes. It costs extra money and resources to remove the lumps through shearing. This can drive the production cost even higher. Another effect that is concerned with mixing powders is that knives and other tools used to open bags of powders may fall in the mixing equipment, leading to equipment damage and product contamination.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
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